(235a) Ultra-Tough Ionogels for 3D Printing

Ionogels – polymer networks containing ionic liquids—are compelling materials for energy storage devices, ionotronics, and actuators due to their excellent ionic conductivity, thermal and electrochemical stability and nonvolatility. However, most existing ionogels suffer from low strength and toughness. Here, we report a simple one-step method to achieve ultra-tough and stretchable ionogels that is compatible with 3D printing. Randomly copolymerizing two common monomers in ionic liquid leads to a single covalent network with controllable polymer- and solvent-rich phases that form in situ due to the phase behavior of the polymer in ionic liquid. The polymer-rich phase forms hydrogen bonds that dissipate energy and thereby toughen the ionogel during extension, while the solvent-rich phase remains elastic to enable large strain. The copolymer ionogels composed of acrylamide and acrylic acid exhibit extraordinary mechanical properties, including fracture strength (12.6 MPa), fracture energy (~24 kJ m-2), and Young’s modulus (46.5 MPa), setting new records among reported ionogels. The tough ionogels are highly stretchable (~600% strain) and possess good self-recovery, as well as excellent self-healing and shape-memory properties. This concept extends to other monomers and ionic liquids, which offers a promising and general way to tune microstructure in situ during one-step polymerization that solves the longstanding mechanical challenges in ionogels.