(392f) X-MAS: Redox-Metal-Mediated Electrocatalytic Ammonia Synthesis
AIChE Annual Meeting
2024
2024 AIChE Annual Meeting
Catalysis and Reaction Engineering Division
In Honor of Alex Bell's Retirement (Invited Talks)
Tuesday, October 29, 2024 - 5:00pm to 5:18pm
Electrochemical conversion of nitrogen (N2) to ammonia (NH3) would enable sustainable production of food and carbon-free fuel. Direct electrochemical N2 reduction is unfortunately hindered by the hydrogen evolution reaction (HER); as a result, state-of-the-art N2 reduction reactors utilize the complex, poorly understood, and inefficient lithium-mediated NH3 synthesis (Li-MAS) process. The essence of this process lies in the electrodeposition of Li+, a critical phase demanding current oscillations to fortify the solid-electrolyte interface (SEI) and ensure voltage stability. This distinctive operational cadence orchestrates Li nitridation and Li3N protolysis, profoundly influencing NH3 selectivity. The increase in pressure up to 20 bar amplifies NH3 Faradaic efficiency (FE) up to a certain point, where proton availability becomes a linchpin in steering Li nitridation and Li3N protolysis. The pKa of proton donors, particularly alcohols, emerges as a pivotal factor, with 1-butanol standing out for the highest NH3 FE. The anion selection in Li salt becomes another lever to tweak, wherein larger anions, exemplified by BF4-, fortify SEI stability, showcasing a direct impact on LiMAS efficacy. Notably, achieving a peak NH3 FE of ~70% and a staggering NH3 current density of ~-100 mA/cm2 mandates a delicate balance of process conditions, encompassing N2 pressure, proton availability, and Li salt concentration. Given the exceptional efficiency of the HB process (~60-65%), the upper bound on energy efficiency (~27%) of Li-MAS suggests that there is a critical need to identify other possible catalytic mediators for NH3 electrosynthesis. In this talk, we also explore mediators beyond Li such as Ca,Mg,Sr,Y, and V using DFT. The Ca-mediated NH3 synthesis shows FEs and current density comparable to Li-MAS. This work serves as the proof of concept for Ca-mediated NH3 synthesis and would motivate further research to improve the performance for Li-free ammonia synthesis.