(14a) Unlocking Value Proposition for the Pre-Startup Safety Reviews (PSSR) | AIChE

(14a) Unlocking Value Proposition for the Pre-Startup Safety Reviews (PSSR)

Authors 

Gökçe, S. - Presenter, Tupras Izmit Refinery
Kunt, T., PSRG


Unlocking Value Proposition for the Pre-Startup Safety Reviews (PSSR)

In the realm of industrial and manufacturing facilities, safety is paramount. One of the key processes designed to ensure the safety and efficiency of facility startups is the Pre-Startup Safety Review (PSSR). This comprehensive evaluation process plays a pivotal role in mitigating risks, ensuring compliance with regulations, and enhancing operational efficiency. The purpose of this paper is to highlight the value proposition for conducting a PSSR before a new facility or a modified process starts up for the first time.

The primary purpose of a PSSR is to ensure that all safety, environmental, and operational aspects of the facility or process have been adequately addressed, and that it is safe to begin operations. The added value of a PSSR study for facilities can be significant, and it serves several important purposes such as risk identification, compliance, safety assurance, operational efficiency, documentation, and public relations.

Risk Identification: A PSSR helps identify potential safety hazards, environmental risks, and operational issues that may not have been adequately addressed during the design and construction phases of a project. It allows for the identification and mitigation of these risks before startup, reducing the likelihood of accidents or incidents.

Compliance: PSSRs are often required by regulatory agencies and industry standards as a part of the commissioning process. Conducting a PSSR helps ensure that the facility or process complies with all relevant regulations and standards, helping to avoid potential fines and legal liabilities.

Safety Assurance: By thoroughly reviewing safety procedures, equipment, and systems, a PSSR helps ensure that all necessary safety measures are in place and that personnel are trained and aware of all relevant safety protocols. This awareness enhances overall safety performance and minimizes the risk of accidents or injuries.

Operational Efficiency: PSSRs can also help identify operational efficiencies and opportunities for optimization of new or modified processes. By addressing potential issues before startup, the facility can avoid costly downtime and disruptions that may occur due to unanticipated problems.

Documentation: PSSR documentation provides a clear record of the facility's safety and operational status at the time of startup. This documentation can be valuable for future reference including audits, process hazard analysis, and management of change activities hence serving as a baseline for ongoing safety and operational management of the facility.

Public Relations: Demonstrating a commitment to safety through a comprehensive PSSR can enhance the public image of a facility or organization, which may be important for community relations and stakeholder engagement.

In this article, we will delve into the intricacies of the PSSR process, dissecting its vital steps, and shedding light on the immense added value it brings to facilities. Moreover, we will explore the intriguing question: Is the PSSR process appropriate for any startup? Let's embark on this journey through the world of safety and efficiency, as we uncover the steps and added values of the PSSR process.

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