(69a) Online Sensing of Real-Time Paramagnetic Properties for Flow Assurance Management
AIChE Spring Meeting and Global Congress on Process Safety
2024
2024 Spring Meeting and 20th Global Congress on Process Safety
Industry 4.0 Topical Conference
Industry 4.0 - Sensors and Analyzers for Online Measurements
Tuesday, March 26, 2024 - 8:00am to 8:30am
As anticipated by Lord Kelvin, an inability to measure a certain component creates challenges and,
perhaps opportunities, for optimization. This has proven true in aspects of the chemical management of
flow assurance in the oilfield, wherein asphaltenic particles precipitate and cause significant fouling and
obstruction to flow. The oilfield industry has developed measurement techniques on aspects of
asphaltenes in solution, but has not previously been able to make online measurements pertinent to the
asphaltene itself.
This changed with the discovery that the paramagnetism of asphaltenic molecules did not depend on
whether those molecules were in solution, flocculated in ânear-solutionâ, or precipitated into larger
constructs. As a result, a real-time measurement of paramagnetism can be used to infer conveyance of
asphaltene upstream of that measurement. In particular, a surface measurement of asphaltene at the
wellhead can be used to optimize a chemical treatment program in the subsurface.
An optimal solution to measuring real-time paramagnetism has been developed based on the recent
concepts of big-data analysis. Instead of measuring the quantity of a certain component once per year,
instead measures quantum chemical properties every minute as the fluid flows past the sensor. Such a
measurement is inherently noisy but AI techniques can be used to extract pertinent features, such as the
concentration of a certain paramagnetic species or hyperfine spacing within the species. One key point is
that the fluid remains at wellhead temperature and pressure and there is no opportunity for oxygen or
other contaminants to degrade the signal.
Such a combination of sensor, real-time digitization and IoT (Internet-of-Things) was developed for flow
assurance applications in 2017 and is now generating data in Abu Dhabi, Gulf-of-Mexico and Central
America. The device works by passing well fluid through a chamber that can be excited with ~4GHz RF
field and a swept DC magnetic field of up to ~1500 Gauss. Unpaired electrons in an orbital will resonate
at a certain ratio of Gauss/GHz where that ratio is representative of the interaction between the electron
and nearby nuclei. In the case of asphaltene, the dominant signal comes from electrons on conjugated
double bonds (Ï bonds) found in the aromatic rings and other structural elements. Additional
paramagnetic features can also appear from vanadium, sulfur and iron within the molecule.
The overall spectrum is transmitted by the IoT software to the cloud where machine learning based
techniques are used to extract the Ï-bond signature. The peak-to-peak value of the signature has been
shown in laboratory testing to directly comparable with the traditional gravimetric methods (SARA, etc.)
that have traditionally been used in the industry. One surprise is that the measurement turns out to be
quite dynamic. For example the asphaltene might alternatively deposit inside a pipe and then slough off,
which gives a sinusoidal variation in the spectral amplitude. Initial results indicate that some wells can
give a characteristic dynamic pattern in the few days before the wellhead completely seizes up due to
deposition â a result that gives significantly earlier warning than can be seen from pressure gauges.
Operators are gaining confidence in the measurement and beginning to incorporate the digital data into
control loops to optimize their chemical management process. It also seems reasonable to infer that realtime
paramagnetic measurements should also have applicability to fouling and deposition within surface
refineries and chemical plants. The combination of quantum chemical paramagnetic sensing, combined
with real-time IOT, cloud storage and machine learning led to the sensor winning the iChemE Global
Research and ADIPEC Best Innovation awards in 2021