AIChE Education Division - Virtual Community of Practice - Labs
Resources for Remote or Socially-distanced Labs
This webpage presents the pros and cons of potential experiments and simulations for remote chemical engineering laboratories. This compilation is an outgrowth of the AIChE Education Division’s Virtual Community of Practice for labs over the spring and summer 2020. Various departments are using combinations of the five different solutions described below: simulation, remotely-operated equipment, video link to an operator in the lab, data with supporting videos, and at-home experiment.
Simulations
Simulations have the benefit of being run entirely remotely. They also allow students to run experiments that would not be safe to actually run. The simulations are faster than actual experiments, which allows students to run more experiments. Students develop better understanding with simulations than with experiments [1]. Students do not develop hands-on lab skills with simulations, which may charge a fee and may not include experimental error. Simulation resources are described in detail in Table 1.
TABLE 1
Simulation resources with contacts, costs, topics, and features
Simulation |
Website |
Cost (subject to change) |
Topics |
Features |
PetroSkills |
$125 to $87.50 per seat per year for 100+ seats |
Heat exchangers, centrifugal pump, distillation, and pH control |
Steady flow, startup and shutdown, alarms, equipment malfunctions, HAZOP analysis and exercises, learning management system with exercises in process safety, control theory, and mass & energy balances |
|
Simtronics |
$11,500 for the system, modules are $2600 and up |
Wide range of unit operations and entire plants |
Learning managment system, equipment faults, training workbooks, 5 levels of exercise difficulty |
|
Virtual CVD Reactor |
Free |
Chemical vapor deposition, design of experiments, ellipsometry |
Suggested assignment available, faculty may customize for the class and for groups, measurement noise, instructional videos |
|
Virtual Bioreactor |
Free |
Design of experiments, bioreactors |
Suggested assignments, customizable for student groups, measurement noise, instructional materials |
|
LearnChemE.com Virtual Laboratories |
Free |
Catalytic reaction, flash distillation, design of experiments |
Reactor is customizable for groups, instructional screencasts and videos |
|
LearnChemE.com Interactive Simulations |
Free |
Fluids, heat transfer, reactor design, thermodynamics process control, mass & energy balances, separations, statistics |
Supporting theory |
|
AIChE Concept Warehouse Simulations |
Free |
Thermodynamics, heat transfer, reaction kinetics |
Reaction kinetics includes noise |
|
Students Online Laboratory through Virtual Experimentation |
Free |
Fluids and reaction engineering |
Supporting theory and instructions |
|
Web Labs |
Free |
Kinetics, reactor design, and process control |
Supporting descriptions and instructions |
|
ChemSepTM LITE |
Free |
Separations |
Commercial version available for $115 first year $75 subsequent years, discount for CACHE members |
|
Control the Nuclear Power Plant |
Free |
Nuclear reactor |
Random failure sequences, instructions |
|
Modeling and Control |
Free |
Dynamic system analysis and process control |
Supporting theory |
Remotely-operated Equipment
Some universities have upgraded their laboratories extensively, replacing manual valves and local readout instruments with computer control and data acquisition. Some of these computer control systems can be accessed remotely, allowing students to run experiments without being in the lab. This allows labs to be run in distance education much as if they are normally. If cameras are positioned in the lab for students to see and hear the equipment, the experience is even more similar. The students may not gain as many hands-on skills as in the actual laboratory. The equipment is expensive and time-consuming to build. A teaching assistant or lab technician may be required in the lab for safety reasons or to operate a few remaining manual pieces of equipment. OSIsoft has a free Academic Hub (https://www.osisoft.com/academia/) which allows remote storage and access of data to facilitate remotely-operated experiments. All data on the Hub are accessible by all users, allowing students to data mine. Many laboratory and industrial equipment suppliers such as Pignat, Honeywell, Omega, National Instruments, and Endress+Hauser sell the necessary equipment and software.
Video Link to Lab
Other universities have an operator in the lab with students linked to the lab live through various video conferencing software. The lab operator may be a teaching assistant or another student. The students experience the lab real-time and must troubleshoot the lab as it runs. If the students rotate through the lab, being the operator, then all students eventually get hands-on experience. The remote students can be assigned specific tasks to keep them involved in the experiment. This solution costs less than remotely controlled equipment but does require webcams and internet bandwidth to run successfully.
Data with Supporting Videos
Another solution is to give the students data to analyze with videos to support their understanding of the experiment. The faculty give data sets to the students from actual experiments or simulations or make noise adjustments to previous datasets. The videos allow the students to see the equipment running and to create apparatus diagrams. Data may also be provided in the videos. This solution is low cost and allows the students to analyze data. The students do not gain hands-on skills, and the videos and datasets are time-consuming to create. The low-cost desktop modules (https://labs.wsu.edu/educ-ate/desktop-learning-modules/) have some videos online with data for students to analyze.
At-home Experiments
Another solution is to have students run experiments at home. This allows students to get the hands-on experience that is missing from many of the other solutions, but the department must purchase, assemble, distribute, and maintain the materials kits. The kits usually do not contain pilot-plant scale equipment as many unit operations laboratories do. Different at-home experiments are described in Table 2. Most of these are materials lists and not handouts for experiments with theory and instructions, but several are based on typical experiments already existing in unit operations labs.
TABLE 2
Resources for At-home Experiments
Experiment |
Resource |
Cost/student |
Topics |
Low-cost Desktop Modules |
$400 for all 4 modules |
Fluids and heat transfer |
|
Fermentation Lab |
$100 |
Fermentation kinetics |
|
Tank Drainage |
$20 |
Fluids |
|
Falling Sphere Viscometer |
$20 |
Fluids |
|
Pump Lab in a Tub Kit |
$89 |
Fluids |
|
Pump Curve |
Fluids |
||
Heat Transfer and Thermal Property Take-home Kit |
$54 |
Heat Transfer |
|
Heat Transfer |
Heat Transfer |
||
Chem-E-Car |
Reaction kinetics |
||
Temperature Control Lab |
$35 + shipping |
Process control |
|
Manometer |
$10 |
Fluids |
References
- Seifan M, Robertson N, and Berenjian A. (2020) Use of virtual learning to increase key laboratory skills and essential non-cognitive characteristics. Education for Chemical Engineers. 33: 66 – 75. https://doi.org/10.1016/j.ece.2020.07.006.
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