(585b) Application of Modeling to Scale-up Liquid Mixing Processes | AIChE

(585b) Application of Modeling to Scale-up Liquid Mixing Processes

Authors 

Koganti, V. R. - Presenter, Pfizer Global Research and Development
Ferraina, R. - Presenter, Pfizer Global Research and Development
Berry, M. - Presenter, Pfizer Global Research and Development
Leasure, R. - Presenter, Pfizer Global Research and Development
Gaudio, J. - Presenter, Pfizer Global Research and Development
Liu, Y. - Presenter, Pfizer Inc.
Norris, K. - Presenter, Pfizer Global Research and Development
Braxton, B. - Presenter, Pfizer Global Research and Development
Petre, W. - Presenter, Pfizer Global Research and Development
Waghmare, Y. - Presenter, Bend Research Inc
Falk, R. - Presenter, Bend Research Inc


Scale-up of liquid mixing is usually done empirically without considering the several factors like dissolution theory, equipment differences between scales and so on. In this work we present a systematic way to scale-up liquid mixing processes utilizing both Design of Experiment (DoE) approach to identify the operating space (effect of operating parameters) and Computational Fluid Dynamics modeling to scale the mixing dynamics from laboratory to commercial scale. Underlying principles of modeling and also experimental data on dissolution at different scales for model solutes will be presented. This work also serves as an example of utilizing Quality by Design principles in designing the operating space during drug product manufacturing process design.