(632e) Process Capacity of the Continuous Sludge Leaching Process

Boehmite has proved to be a difficult aluminum phase to dissolve out of high-level waste (HLW), requiring longer residence times and higher temperatures for more complete dissolution than the gibbsite phase. To provide a simple, compact, effective, and proven method to remove aluminum from HLW sludges, HLW feed can be blended with caustic in a reaction vessel while continuously removing permeate from the reactor. This approach allows for a concurrent addition of fresh caustic and HLW feed while simultaneously removing concentrated reacted slurry. Separation in this manner will keep solids in the reactor for longer periods of time, allowing for higher conversions than could be achieved in a normal batch reactor. Advantages for this continuous sludge leaching process are the reduction of the number of high level waste canisters by one third to one half at the Hanford Tank Waste Treatment and Immobilization Plant, resulting in billions of dollars in life-cycle cost savings. An assessment of the feed variability and the capacity of the proposed system to treat waste from S and SX tank farms was performed. Based on this assessment, a determination was made regarding the sizing of the facility required to treat this waste in a timely fashion.