(598a) Liquid-Liquid Mass Transfer In a Rotor-Stator Spinning Disc Reactor
AIChE Annual Meeting
2011
2011 Annual Meeting
Catalysis and Reaction Engineering Division
Multiphase Reaction Engineering II
Wednesday, October 19, 2011 - 3:15pm to 3:35pm
Liquid-liquid mass transfer in a
rotor-stator spinning disc reactor
Frans
Visscher, John van der Schaaf, Mart de Croon, and
Jaap C. Schouten
Laboratory of Chemical Reactor
Engineering, Eindhoven University of Technology, The
Netherlands
Introduction
High gas-liquid and liquid-solid mass transfer rates
can be achieved in the rotor-stator spinning disc reactor (SDR) [1, 2]. Here we
demonstrate high liquid-liquid mass transfer rates in this new type of reactor
using the extraction of benzoic acid from n-heptane to water. A benzoic acid in
n-heptane flow was continuously contacted in the SDR with a benzoic acid free
water flow. The steady state benzoic acid concentrations in both liquids were
measured by UV-VIS spectroscopy. The experimental setup is shown in Figure 1.
Figure 1.
Schematic drawing of the rotor-stator spinning disc set-up.
The rotor is located at 1.0 10-3 m from the top and bottom stator.
Water is fed to the top of the reactor near the axis. n-Heptane
with benzoic acid is fed through an inlet in the bottom stator near the rim of
the disc.
Results
The overall liquid-liquid mass transfer coefficient, kLaLεORG,
was determined for a total volumetric liquid flow ranging from 4.5 10-6
m³ s-1 for an organic to aqueous ratio of 1:1, to 17.2 10-6
m³ s-1 at a ratio of 1:7. The multiphase flow pattern was determined
through high speed imaging of the bottom stator.
Figure 2. The influence of
rotational disc speed on the holdup inside the reactor. Pictures are
made through the bottom stator, with a total flow rate of 4.7
10-6 m³ s-1. Water appears blue because of water
soluble ink, n-heptane appears white.
Upon increasing the rotational disc speed the continues n-heptane spiral (in white) breaks up into
spiralling droplets due to the enlarged shear force that is present between the
rotor and the bottom stator. This causes an increase of the interfacial area.
Figure 3 The overall liquid-liquid mass transfer rates in the
rotor-stator spinning disc reactor are increasing with an increase of the rotor
speed and with the flow ratio. Values are calculated assuming plug flow
behavior for both phases.
Figure
4 At higher rotational disc speed, a stronger shear
stress is acting on the liquids between the rotor and the stator. This causes
an increase of the overall mass transfer coefficient. The overall liquid-liquid
mass transfer rates are calculated assuming ideally mixed behavior.
Conclusion
These liquid-liquid mass transfer rates are at least
25 times higher compared to those in packed columns, and at most 15 times
higher compared to mass transfer rates in state of the art microchannels. This
implies that both the process volume and the process time of current equipment
could be decreased.
References
[1] Meeuwse,
et al. (2010) Chemical Engineering Science, 65(1), 466-471.
[2] Meeuwse, et al. (2010)
Industrial & Engineering Chemical Research, 49(21),
10751-10757.