(352f) Enthalpy of Solution Differences Between Chemically Separated Asphaltenes and Physically Separated Asphaltene-Rich Materials in Athabasca Bitumen
AIChE Annual Meeting
2015
2015 AIChE Annual Meeting Proceedings
Upstream Engineering and Flow Assurance Forum
Heavy Oil and Flow Assurance
Tuesday, November 10, 2015 - 2:10pm to 2:30pm
Asphaltenes, defined as a fraction of crude oils that can be filtered from admixtures with n-alkanes1 are a surrogate for nanoaggregated materials present2 with which they share many but not all properties. These nanoaggregated materials, however defined, comprise up to 20 wt % of heavy oils. Once destabilized, they may separate as a solid or viscous liquid phase and stick to surfaces in reservoirs, pipelines and refining process equipment. Deposition of asphaltene-rich materials can cause wellbore or pipeline plugging, degradation of process performance and process failure. During bitumen extraction, asphaltene-rich materials absorb at oil/water interfaces and stabilize oil in water (O/W) or water in oil (W/O) emulsions.3 Stabilization of water in oil emulsions by asphaltene-rich materials results in inefficient separation of water from the oil phase. Since water drops in these emulsions contain dissolved salts, inefficient separation can cause equipment corrosion in downstream processes. Incomplete removal of oil drops from the water phase reduces the recovery of bitumen and causes difficulties during wastewater treatment.
Many studies, both experimental and theoretical, purport to address the conditions under which asphaltenes or asphaltenes-rich materials deposit on substrates and the extent of deposition. Frequently, the formation of asphaltene phases, as a dispersion, and their deposition on surfaces is not discriminated and correlations identifying conditions where deposition occurs remain unreliable when applied in the field.4–8 This uncertainty contributes to the technical and hence the economic risk associated with process design and process operation. Further, recent studies have shown that the properties, compositions and phase behaviors of asphaltenes separated from crude oils upon addition of n-pentane, namely C5 asphaltenes, or n-heptane, C7 asphaltenes, on which correlations are largely based, are not representative of the asphaltene-rich materials that aggregate naturally in crude oils.5,9
In this study the enthalpies of solution of chemically separated C5 asphaltenes, and physically separated asphaltene-rich nanoaggregated materials are compared in toluene, heptane, and de-ionized water using a precision solution calorimeter. The repeatability and reliability of data obtained with this equipment was validated in a recent prior study.10 Physical separation of asphaltene-rich nanoaggregated materials from Athabasca bitumen was conducted using nanofiltration with commercially available ceramic membranes at 473 K, with a moderate differential pressure and without solvent addition.2 The solution behaviors of chemically separated C5 asphaltenes, and physically separated asphaltene-rich materials are shown to be both quantitatively and qualitatively different. This additional difference between the behaviors of chemically separated C5 asphaltenes and asphaltene-rich nanoaggregated materials in crude oil underscores the need to work directly with materials in oils that are aggregated or that form aggregates, and not with operationally defined fractions with poorly correlated properties. By doing so, there is potential to develop generalizable mitigation strategies and reliable predictive tools for “asphaltene deposition” in field applications.
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