Introductory Remarks | AIChE

Introductory Remarks

Converting CO2 from a detrimental greenhouse gas into value-added liquid fuels not only contributes to mitigating CO2 emissions, but also reduces dependence on petrochemicals. Unfortunately, the activation of CO2 and its hydrogenation to hydrocarbons or other alcohols are challenging tasks because CO2 is a fully oxidized, thermodynamically stable and chemically inert molecule. Most research to date, not surprisingly, is focusing on selective hydrogenation of CO2 to short-chain products, while few studies on long-chain hydrocarbons, such as gasoline-range (C5–C11) hydrocarbons. The key to this process is to search for a high efficient catalyst.

Herein, we have succeeded in preparing high efficient, stable, and multifunctional Na–Fe3O4/Zeolite catalysts for the direct production of gasoline-range (C5–C11) hydrocarbons from CO2 hydrogenation. This catalyst displayed record selectivity towards C5–C11 hydrocarbons (78%) as well as low CH4 and CO selectivity under industrial relevant conditions, and gasoline fraction are mainly isoparaffins and aromatics thus favouring the octane number. Moreover, the composition of C5–C11 can be tuned by the choice of zeolite type and the integration manner of multifunctional catalyst. When Na–Fe3O4 nanocatalyst was matched with HZSM-5 zeolite and integrated by granule-mixing manner, up to 63% of aromatics in gasoline fraction were produced. While Na–Fe3O4 was matched with HMCM-22 zeolite, up to 60% of isoparaffins in gasoline fraction were obtained under the dual-bed configuration. Not only that, the multifunctional catalyst exhibited a remarkable stability for 1,000 h on stream, which definitely has the potential to be a promising industrial catalyst for CO2 utilization to liquid fuels.

In-depth characterizations indicate that, during CO2 hydrogenation reaction, this catalyst enables RWGS over Fe3O4 sites, olefin synthesis over Fe5C2 sites, and oligomerization/aromatization/isomerization over zeolite acid sites. The concerted action of the active sites calls for precise control of their structures and proximity. This study paves a new path for the synthesis of liquid fuels by utilizing CO2 and H2. Furthermore, it provides an important approach for dealing with the intermittency of renewable sources (sun, wind and so on) by storing energy in liquid fuels.

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