(384j) Numerical Simulation of the Influence of Droplet Geometry on Corrosion of Copper
AIChE Annual Meeting
2023
2023 AIChE Annual Meeting
Engineering Sciences and Fundamentals
Electrochemistry & Electrochemical Engineering for Environmental & Sustainability Applications
Wednesday, November 8, 2023 - 10:15am to 10:30am
A two-dimensional axisymmetric model was developed using the concept of a classic Evans droplet.2 Different droplet geometries in the model were used to explore the influence on localized corrosion kinetics and anode-cathode distributions. Geometries included a circular droplet, oval droplet and a droplet with secondary spreading zones. Studies have shown that initial deposition and secondary spreading of droplets could result in differences in the control mechanisms of local corrosion behavior under the droplet.3
The mathematical model was developed using the finite-element method (COMSOL Multiphysics). The model includes coupled, nonlinear, diffusion equations for ionic species, which include the contribution of migration, local electroneutrality, homogeneous reaction, and formation of precipitates. It accounts for six heterogeneous reactions on the metal surface and fifteen homogeneous reactions involving copper chloride complex, copper hydroxide complex, copper carbonate complex, and superoxide species. A total of twenty-eight dependent spatial-temporal variables including speciesâ concentrations, potentials and local corrosion rate were solved in this model. The influence of temperature was included on model parameters such as equilibrium rate constant, diffusion coefficient, Henryâs law constant, solubility product constant and kinetic parameters associated with electrochemical reactions. The associated equilibrium constants were obtained from PHREEQC thermodynamic software.4
Simulations were performed for a ten-year period. The droplet geometry was found to influence the corrosion rates and depths, the surface coverage for Cu2O films, and concentrations of dissolved gaseous and ionic species. Nevertheless, the resulting corrosion was observed to be uniform for all droplet geometries. Uniform corrosion of copper is desirable for strategies that employ copper cladding to protect steel canisters that contain used nuclear fuel. In future work, we will continue exploring conditions that may lead to localized corrosion.
References
- NWMO, âChoosing a Way Forward. The Future Management of Canadaâs Used Nuclear Fuel. Final Study,â Nuclear Waste Management Organization, Toronto, Ontario, 2005. https://www.nwmo.ca/~/media/Site/Files/PDFs/2015/11/04/17/39/2680_nwmo_final_study_nov_2005.ashx.
- U. R. Evans, The Corrosion of Metals, E. Arnold & Company, London, 1926.
- Schindelholz, H. Cong, C. Jove-Colon, S. Li, J. Ohlhausen, and H. Moffat, âElectrochemical aspects of copper atmospheric corrosion in the presence of sodium chloride,â Electrochimica Acta, 276 (2018), 194-206. 10.1016/j.electacta.2018.04.184.
- PHREEQC Version 3, United States Geological Survey, 202, https://www.usgs.gov/software/phreeqc-version-3.
Acknowledgement
This work was supported by the Nuclear Waste Management Organization, Canada, under project 2000904.