(640f) Parameter Estimation and Estimability Analysis in Pharmaceutical Models with Uncertain Inputs
AIChE Annual Meeting
2023
2023 AIChE Annual Meeting
Pharmaceutical Discovery, Development and Manufacturing Forum
Enabling Technologies through Data-Rich Experimentation and Process Modeling
Wednesday, November 8, 2023 - 2:15pm to 2:36pm
The proposed methodology extends parameter estimability analysis techniques so that they can be readily applied when model inputs are uncertain. First, a sensitivity-based parameter ranking algorithm is extended so that unknown parameters and inputs can be ranked from most estimable to least estimable based on their independent influence on model outputs.5,6 Second, a mean-squared-error (MSE) criterion is extended so it can be used to select an appropriate number of parameters and inputs for estimation from the ranked list to prevent overfitting.7 The proposed methodologies rely on an augmented scaled sensitivity matrix, which contains additional columns and rows to account for the uncertain inputs.
A pharmaceutical case study using experimental data provided by Merck & Co., Inc. is used to illustrate the proposed methods. This case study involves several reactions used to produce an intermediate for the AIDS drug Islatravir. In this batch process, the initial concentration of one of the reagents (trimethylamine ()) is uncertain due to variability and imprecision in its feed rate and feeding time prior to the start of the reaction. Data from two experimental runs conducted at two temperatures are available for model fitting. The proposed ranking method is used to determine that the unknown initial concentrations of in the experimental runs have more important influence on the model predictions than four of the six kinetic parameters in the model. The proposed MSE-based method is then used to show that these uncertain inputs should be estimated along with the three highest-ranked model parameters. The remaining three model parameters, which were not selected for estimation, were held constant at their initial values to prevent overfitting. Parameter estimates obtained from the proposed method result in an excellent fit to the data. Comparisons with model predictions obtained using WLS parameter estimates confirm that the EVM fit to the data is much better. For example, there is a noticeable offset between the data and the model predictions obtained using WLS parameter estimates assuming that the inputs were perfectly known, especially at long reaction times. This offset is not present in the fit to the data obtained using the proposed EVM-based methodology. The proposed extended parameter ranking and subset selection methods should be useful in a wide range of pharmaceutical and chemical process models in which some independent variables are subject to error and the available data are insufficient to reliably estimate all the unknown parameters and uncertain inputs.
References
- Abdi K, Celse B, McAuley KB. Propagating Input Uncertainties into Parameter Uncertainties an Model Prediction Uncertainties- A Review. Submitted to Industrial and Engineering Chemistry Research. 2022.
- Abdi K, McAuley KB. Estimation of Output Measurement Variances for EVM Parameter Estimation. AIChE Journal. 2022:e17735.
- Carroll RJ, Ruppert D, Stefanski LA, Crainiceanu CM. Measurement error in nonlinear models: a modern perspective: Chapman and Hall/CRC; 2006.
- Britt H, Luecke R. The estimation of parameters in nonlinear, implicit models. Technometrics. 1973;15(2):233-247.
- Yao KZ, Shaw BM, Kou B, McAuley KB, Bacon D. Modeling ethylene/butene copolymerization with multiâsite catalysts: parameter estimability and experimental design. Polymer Reaction Engineering. 2003;11(3):563-588.
- Thompson DE, McAuley KB, McLellan PJ. Parameter estimation in a simplified MWD model for HDPE produced by a ZieglerâNatta catalyst. Macromolecular Reaction Engineering. 2009;3(4):160-177.
- Wu S, McLean KA, Harris TJ, McAuley KB. Selection of optimal parameter set using estimability analysis and MSE-based model-selection criterion. International Journal of Advanced Mechatronic Systems. 2011;3(3):188-197.