(652g) Automated pH Adjustment Driven By Robotic Workflows and Active Machine Learning
AIChE Annual Meeting
2023
2023 AIChE Annual Meeting
Pharmaceutical Discovery, Development and Manufacturing Forum
Pharma 4.0 (Advanced Controls, Process Automation, Data Analytics, etc.) - Technologies & Infrastructure
Wednesday, November 8, 2023 - 2:36pm to 2:57pm
Buffer solutions have tremendous importance in biological systems and in formulated products. Whilst the pH response upon acid/base addition to a mixture containing a single buffer can be described by the Henderson-Hasselbalch equation, modelling the pH response for multi-buffered poly-protic systems after acid/base addition, a common task in all chemical laboratories and many industrial plants, is a challenge. Combining predictive modelling and experimental pH adjustment, we present an active machine learning (ML)-driven closed-loop optimization strategy for automating small scale batch pH adjustment relevant for complex samples (e.g., formulated products in the chemical industry). Several ML models were compared on a generated dataset of binary-buffered poly-protic systems and it was found that Gaussian processes (GP) served as the best performing models. Moreover, the implementation of transfer learning into the optimization protocol proved to be a successful strategy in making the process even more efficient. Practical usability of the developed algorithm was demonstrated experimentally with a liquid handling robot where the pH of different buffered systems was adjusted, offering a versatile and efficient strategy for a pH adjustment processes. Finally, scalability of the approach was investigated to better understand the impact of different reactor dimensions and viscosity on pH adjustment.