(42c) A New Method for Safety Culture Evaluation in Process Systems
AIChE Spring Meeting and Global Congress on Process Safety
2014
2014 Spring Meeting & 10th Global Congress on Process Safety
Global Congress on Process Safety
Understanding, Measuring and Optimizing Human Performance at All Levels of the Organization III
Monday, March 31, 2014 - 4:30pm to 5:00pm
A new method for safety culture evaluation in process systems
Introduction
After Chernobyl accident, the evaluation conducted by the International Atomic Energy Agency (IAEA) Safety Culture is being defined as a necessary characteristic to reach safety in nuclear installations and therefore it must be possible to assess its status in order to improve it and maintain it in optimal levels [1]. Since then, many efforts have been made to assess safety culture in organizations [2-6], aiming at the development of a safety culture management approach and recognizing that the safety culture of an organization shapes people's underlying behaviors [7, 8] with immediate implications for all other necessary safety measures.
According to IAEA [1] the safety culture comprise three levels: (1) the work environment created by local management, (2) the attitudes of workers, and (3) the safety/operational experience at the plant. Therefore, the establishment of a positive relationship between safety culture and the actual safety of the organization depends on safety performance indicators that can be used to infer changes in safety culture and consequently predict changes in safety performance. The challenge is to identify measurable organizational factors or attributes that influence safety.
The IAEA [1] proposes a self-assessment of safety culture for use by nuclear organizations. The method uses the Safety Culture Three Level model developed by Schein [9]: artifacts which are visible, such as aspects of layout and the space where people work; espoused values which can be determined, such as equality of opportunity, teamwork, safety as a priority, etc.; and basic assumptions which are tacit and intangible such as the nature of time and space and human activities. Safety culture evaluation is then performed by means of questionnaires or interviews to collect information on employee attitudes, opinions or perceptions related to each component level of culture linked with the safety culture characteristics.
However, the safety culture questionnaires normally used become longer than expected, non user-friendly, and sometimes they are difficult to interpret. Another problem of many other methods for the safety culture evaluation [2] do not deal with the subjectivity aspect of safety culture based on people's perceptions, and they also do not present measures of the consistency among evaluators. To deal with these issues, we develop a new method for safety culture evaluation based on Fuzzy Set Theory (FST). The method is based on leading safety performance indicators, defined according to the six safety culture attributes:
- Top-level commitment to safety;
- Organizational learning;
- Organizational flexibility;
- Risk Awareness;
- Just culture;
- Emergency preparedness.
Method
The method employs leading safety performance indicators based on six safety culture attributes to evaluate safety culture. It uses the FST to minimize the subjectivity in the attribution of indicator scores and in their assessment and to calculate the consistency between experts’ opinions to produce an ideal safety culture pattern.
The first step is the construction of an ideal safety culture pattern for the process we want to evaluate based on experts` opinions. In this step, the leading indicators are linguistic variables indicated by a set of linguistic terms represented by triangular fuzzy numbers. These triangular fuzzy numbers denote the degree of importance of each leading indicator. The process of aggregating experts’ opinions for construction of the ideal safety culture pattern uses the similarity method developed by Hsu and Chen [3], and it is used as a benchmark for safety culture evaluation. The final step is the evaluation of leading indicators performed by the workers. The assessment results are compared with the ideal safety culture pattern and then defuzzified by the center of area method. The result indicates the level of safety culture compared with the ideal pattern.
The leading indicators are developed in such a way as to identify potential concerns in the organization’s performance according to the 6 safety culture attributes. The operationalization of an indicator is called a “metric.” A metric denotes how the indicator is measured, whereas an indicator denotes something that one wishes to measure with the use of one or more metrics. The indicators and the corresponding leading indicator metrics are described in Table 1.
Table 2 – Metrics of the leading indicators assessed in the case study.
Attributes |
Metrics |
Top-level commitment to safety |
1.1 The availability of sufficient workforce. 1.2 The availability of sufficient material resources. 1.3 Owners of the process show a commitment to safety activities. 1.4 Safety policy is defined, reviewed and updated regularly. 1.5 The know-how of the workers is utilized in creating and revising rules and instructions. 1.6 Clear objectives are established for training programs. 1.7 An adequate recruitment procedure. |
Organizational learning
|
2.1 There is adequate information dissemination on safety. 2.2 Information flow in change of shifts situations is assured. 2.3 The extent to which work is carried out in accordance procedures and rules. 2.4 The extent to which tasks are performed in faster and more efficient ways and these ways are reported. 2.5 The extent to which tasks are adapted and adaptations are based on understanding of their effects on safety. 2.6 Procedures, instructions and documentation are appropriate and up to date. 2.7 Procedures, instructions and documentation are available. 2.8 There is a system for analysis of internal incidents. 2.9 Incident and accident investigations are conducted by multidisciplinary teams. |
Organizational flexibility |
3.1 Extent to which the personnel have been trained. 3.2 Extent to which the personnel have suitable skills. 3.3 The hands-on experience and skills of workers are utilized by foremen and managers. 3.4 Extent to which the procedures inform the limits of safe working. 3.5 Local adaptations of the tasks are communicated by people. 3.6 Successful local adaptations are incorporated into the procedures. |
Awareness |
4.1 The extent to which there is an open atmosphere concerning reporting of errors. 4.2 The personnel are informed about the overall safety level. 4.3 The extent to which communication mechanisms are available. 4.4 Work climate supports team work and knowledge-sharing. 4.5 The tasks are allocated in a manner that promotes work motivation. 4.6 The extent to which the relations between people are based on trust. 4.7 The extent to which the demands of the tasks are in line with the skills of the workers. 4.8 The extent of awareness of technical/physical condition of systems. 4.9 There is a program of preventative maintenance in the process. 4.10 There are proactive actions in place to identify new risks. |
Just culture |
5.1 Reporting of deviations, worries and own mistakes is encouraged by superiors. 5.2 Superiors provide fair treatment of subordinates, understanding that some errors are inevitable. 5.3 There is a clear distinction between unavoidable errors and unacceptable actions. 5.4 People do not suffer penalties, sanctions or reprisals when they make mistakes. 5.5 Peer assessments are involved in determining the outcome of disciplinary investigations. |
Emergency preparedness
|
6.1 The facility has an adequate on-site emergency preparedness plan. 6.2 The extent to which tasks and situations where routines may develop and where they might have consequences for safety are identified. 6.3 Condition monitoring for safety equipment is utilized to target preventative maintenance. 6.4 There is an adequate alarm system. 6.5 There is a procedure for the identification of possible degradation mechanisms 6.6 There is regular training for emergencies on site. |
Results
The method was tested in a radiopharmaceuticals process facility. The safety culture evaluation of the radiopharmaceuticals dispatch package sector was performed by seven workers. The average evaluation of the safety culture based on each indicator was computed. The result of the average evaluation showed that the process evaluated has a satisfactory learning culture, flexibility awareness, just culture and preparedness (all of them above 60% when compared to the safety culture pattern). However, it presented problems related to the top-level commitment.
Conclusions
We present a new model for safety culture evaluation. The model uses leading indicators and the concepts and properties of Fuzzy Sets Theory. We developed an ideal safety culture pattern using the similarity aggregation method to aggregate fuzzy individual expert opinions, in which we considered the difference in the importance of each expert. The results pointed to the strengths and weaknesses of safety culture attributes. They should be used by the overall management to monitor the safety culture level in organization processes, using the indications provided by comparison with the ideal safety culture pattern.
References
[1] International Nuclear Safety Advisory Group (INSAG), Safety culture. Safety Series No. 75, INSAG-4, IAEA, Vienna, 1991.
[2] T. Reiman, P. Oedewald, Evaluating safety critical organizations: Focus on the nuclear industry, Swedish Radiation Safety Authority, Research Report (12), 2009.
[3] H. M. Hsu, C. T. Chen, Aggregation of fuzzy opinions under group decision making, Fuzzy Sets and Systems 79 (1996) 279 –285.
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