(164b) An Holistic Approach for Batch Analysis and Monitoring

ABB Ability^TM BatchInsight identifies and monitors anomalies in the batch process. It helps process specialists and plant operators detect and resolve abnormalities by conducting batch-level analysis.

Using time-level analysis, it recognizes the time of occurrence of the deviation and isolates the process variables that contributed to the deviation, enabling effective and timely corrective action.

The big data algorithm empowered batch monitor supervises continuously the running batch process. It enriches a normal PV monitor with additional features like, similarity-based process forecasts, adaptive “golden batch” process corridor, batch-phase change recognition & visualization, and operator decision support after early warning.