(547c) The Effect of Microreactor Geometry on Performance | AIChE

(547c) The Effect of Microreactor Geometry on Performance

Authors 

Masel, R. I. - Presenter, University of Illinois at Urbana-Champaign
Subramanian, V. R. - Presenter, University of Illinois, Urbana Champaign
Ni, Z. - Presenter, Cbana Laboratories Inc.


The objective of this paper is to understand how microreactor geometry affects performance. In particular, the performance of posted and channel microreactors is compared for a simple test reaction 2 NH3 → N2 + 3 H2. We find that geometry plays an important role in performance. For example at a temperature of 550 C and a residence time of 0.2 seconds, a posted reactor gives about 50% conversion while a straight channel reactor gives 98% conversion. Experimentally, the conversion in the posted reactor is as expected for a CSTR, while the conversion in the channel reactor is as expected for a PFR. Flow visualization using smoke to image the flow shows little backmixing in the channel reactor, while the posted reactor shows considerable mixing. RTD measurements show a narrow residence time distribution for the channel reactor. In contrast, the posted reactor shows a broad residence time distribution with many fluctuations. This result suggests that the presence of posts can induce considerable backmixing in a microreactor, even though the flow is laminar.